A Brief Introduction to Stainless Steel Electropolishing
Like most other metals, stainless steel can also be fabricated and formed in the desired design or shape. The equipment used for fabricating other metals and stainless steel is often the same, with the only difference lying in methods used for the electropolishing practice.
Stainless steel electropolishing could be undertaken for industrial, commercial, or purely decorative purposes. It is available in several different grades, with each grade demonstrating unique characteristics.
When sheets of stainless steel are electropolishing, the practice is referred to as sheet metal electropolishing. Since stainless steel has a high work hardening rate, but it is malleable and can be subjected to several different electropolishing methods.
Some of the commonly used metal electropolishing methods on stainless steel include: cutting, shearing, bending, machining, welding and more.
However, it is important to note at this point that the equipment being used for fabricating stainless steel would need to have more power than equipment that is used for fabricating carbon steel.
Stainless steel electropolishing could be undertaken for industrial, commercial, or purely decorative purposes. It is available in several different grades, with each grade demonstrating unique characteristics.
When sheets of stainless steel are electropolishing, the practice is referred to as sheet metal electropolishing. Since stainless steel has a high work hardening rate, but it is malleable and can be subjected to several different electropolishing methods.
Some of the commonly used metal electropolishing methods on stainless steel include: cutting, shearing, bending, machining, welding and more.
However, it is important to note at this point that the equipment being used for fabricating stainless steel would need to have more power than equipment that is used for fabricating carbon steel.
The Electropolishing Practice
We shall now elucidate in brief, the methods involved in stainless steel electropolishing:
Drafting and design: Specialized software is employed to design various components so that the exact electropolishing methods can be planned in accordance.
Software such as SolidWorks is used for three dimensional designing, whereas AutoCAD could be used for rendering two dimensional images.
Cutting: The stainless steel would first need to be cut into appropriate shapes. These shapes are referred to as work pieces. Conventional cutting methods using plasma and water-jets are fast being replaced with laser cutting.
Shearing and saw cutting are two other common methods used to cut a work piece in the desired shape.
Drafting and design: Specialized software is employed to design various components so that the exact electropolishing methods can be planned in accordance.
Software such as SolidWorks is used for three dimensional designing, whereas AutoCAD could be used for rendering two dimensional images.
Cutting: The stainless steel would first need to be cut into appropriate shapes. These shapes are referred to as work pieces. Conventional cutting methods using plasma and water-jets are fast being replaced with laser cutting.
Shearing and saw cutting are two other common methods used to cut a work piece in the desired shape.
Punching and piercing: The practice of creating holes or perforations is enabled using punching and piercing methods. Punching is a cost-effective technique for creating holes of different shapes of sizes during medium and large sheet metal electropolishing jobs.
Single or multiple holes can be creating using punching, notching, perforation, and piercing operations.
Forming: It is at this stage that the work pieces are bent or rolled to change their physical dimensions. Bending can be carried out using press brakes or other bending machines.
Hot or cold rolling is carried out to lend a curvature to sheet metals or strips. Metal is passed through a pair of rolls to change its cross-sectional dimensions.
Single or multiple holes can be creating using punching, notching, perforation, and piercing operations.
Forming: It is at this stage that the work pieces are bent or rolled to change their physical dimensions. Bending can be carried out using press brakes or other bending machines.
Hot or cold rolling is carried out to lend a curvature to sheet metals or strips. Metal is passed through a pair of rolls to change its cross-sectional dimensions.
Machining: This is one of the final stages of metal electropolishing before the work pieces are joined together.
The practice of machining includes several operations such as drilling, tapping, counter-boring, and turning to remove unwanted material and lend the desired characteristics to the work piece.
In the final stages of stainless steel fabricators, the work pieces are joined together using MIG or TIG welding or spot welding. This task needs to be carried out by certified welders that are familiar with the characteristics of various grades of stainless steel.
Once the entire component is assembled, it could be subjected to powder coating, wet painting, galvanizing, or electro-polishing to extend its service life.
The practice of machining includes several operations such as drilling, tapping, counter-boring, and turning to remove unwanted material and lend the desired characteristics to the work piece.
In the final stages of stainless steel fabricators, the work pieces are joined together using MIG or TIG welding or spot welding. This task needs to be carried out by certified welders that are familiar with the characteristics of various grades of stainless steel.
Once the entire component is assembled, it could be subjected to powder coating, wet painting, galvanizing, or electro-polishing to extend its service life.
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